Cellular PE Insulated & LAP Sheathed Air Core/Jelly Filled Cables to DIN VDE 0816

Cellular PE Insulated LAP Sheathed Air CoreJelly Filled Cables to DIN VDE 0816 1

Cellular PE Insulated LAP Sheathed Air CoreJelly Filled Cables to DIN VDE 0816 2

Application The cables are designed for use as connection between central offices. The cables are suitable for installation in ducts, direct burial in the ground and also for aerial installation with integral suspension strand. Jelly filled option is for subscriber’s cables installed underground or along the edge of pavement. An armoured option is offered for direct burial installations. A figure-8 self support option is offered for aerial installation.
Standards DIN VDE 0816
Construction
Conductors:  Solid annealed bare copper 0.4/0.6/0.8mm, as per class 1 of DIN VDE 0295/ BS 6360/IEC 60228
Insulation:  Cellular polyethylene 2YI2 type as per VDE 0207-2
Twisted Pairs:  Insulated conductors are twisted into pairs with varying lay length to minimize crosstalk
Cabling Element: Star Quads
Cable Core Assembly: 4 Cores are twisted into star quad. 5 star quads are stranded into a basic unit. 5 or 10 basic units each are stranded into one main unit. The star quads are grouped in units and stranded in layers to form the cable core.Standard make up is per VDE 0816 in the Cable Make Up Diagram
Core Wrapping: One or more non-hygroscopic polyester tapes are helically or longitudinally laid with an overlap. These tapes furnish thermal, mechanical as well as high dielectric protection between shielding and individual conductors
Moisture Barrier: A layer of aluminium tape (0.2mm) coated with PE-copolymer on one or both sides is applied longitudinally with overlap over the cable core to provide 100% electrical shielding coverage and ensures a barrier against water vapor
Sheath: Black low or medium density polyethylene 2YM2 type as per VDE 0207-3, being able to withstand exposure to sunlight, temperature variations, ground chemicals and other environmental contaminants
Ripcord: Ripcord may be provided for slitting the sheath longitudinally to facilitate its removal
Spare Pairs (optional): Spare pairs may be provided for large pair cables
Continuity Wire (optional): Tinned copper drain wire may be longitudinally laid to ensure electrical continuity of the screen
Optional Construction
Jelly Filled Cable The cable core interstices are filled with petroleum jelly to avoid longitudinal water penetration within the cable. The water resistant filling compound is applied to the air space between non-hygroscopic tape and shield,shield and sheath within the cable core
Armoured Cable Corrugated steel tape armour is applied over an optional inner polyethylene sheath with an overlap. An outer polyethylene sheath is applied over the armour

Type Code

A-

Outdoor Cable

02Y

Cellular Polyethylene (FOAM PE) insulation

Continuous core filling

(L)2Y 

Laminated sheath(copolymer-coated aluminium tape laminated to PE outer sheath)

SR 

Corrugated steel tape

b

Armouring

Messenger of galvanized steel wires

StIII

Star quad in local cables

Bd 

Unit-type stranding

Electrical Properties

Nominal Conductor Diameter

mm

0.4

0.6

0.8

Conductor Gauge Size

AWG

26

-

20

Conductor Size

mm2

0.126

0.283

0.5

Maximum Average Conductor Resistance @20°C

Ω/km

143

63

34.6

Minimum Insulation Resistance @500V DC

MΩ.km

5000

5000

5000

Maximum Mutual Capacitance @800Hz  95% of all values

nF/km

40

40

40

100% of all values

nF/km

42

42

42

Capacitance Unbalance @800Hz pair-to-pair

 

 

 

 

K1 100% of values  max

pF/500m

980

800

800

98% of values   max

pF/500m

420

400

400

K9-12  100% of values  max

pF/500m

800

300

300

90% of values   max

pF/500m

200

100

100

Maximum Conductor Loop Resistance @20°C

Ω/km

300

130

73.2

Impedance @0.8KHz

994

665

500

Maximum Average  Attenuation @0.8KHz

dB/km

1.45

0.91

0.68

Dielectric Strength 50Hz

 

 

 

 

Conductor to Conductor (2mins)

V AC

500

500

500

Conductor to Screen (2mins)

V AC

2000

2000

2000

Maximum Operating Voltage Peak Value

V

150

225

225

Nominal Insulation Thickness  (Air Core)

mm

0.2

0.25

0.3

(Jelly Filled)

mm

0.26

0.36

0.44

Nominal Insulated Conductor Diameter (Air Core)

mm

0.8

1.1

1.4

(Jelly Filled)

mm

0.92

1.32

1.68

 

Mechanical and Thermal Properties

Temperature range during operation (fixed state): -30°C – +70°C

Temperature range during installation (mobile state): -20°C – +50°C 

Minimum bending radius: 10 x Overall Diameter (unarmoured cables);15 x Overall Diameter (armoured cables)

Colour Code

Quads

The single core is identified by black ring markings:

Side Circuit 1

a-wire

without marking

 

b-wire

1 mark distance 17mm

Side Circuit 2

a-wire

2 marks distance 34mm

 

b-wire

2 marks distance 17mm

Subunits

Basic colours for the wire insulation of the 5 star quads of a basic unit:

Quad 1 Red

Quad 2 Green

 

Quad 3 Grey

Quad 4 Yellow

Quad 5 White

The tracer units are coded with a red helix, all other units by a white binder

Dimensions And Weight

Cellular PE Insulated and LAP Sheathed Air Core Cable VDE CODE: A-02Y(L)2Y …x2x0.4/0.6/0.8 StIII Bd