Indoor Switchboard Telephone Cables to CW 1293

Indoor Switchboard Telephone Cables to CW 1293

Application The cables are designed to handle low frequency signals for short range applications,suitable for cross connecting individual items of switchboard equipment and to connect exchanges with internal distribution points. The cables are intended to be terminated in Insulation/displacement Connectors (IDC).
Standards CW 1293
IEC 60189-2
IEC 60332-1
UL1581 VW-1 & UL1666
IEEE 383CI.IE
Construction
Conductors Solid annealed bare copper 0.4/0.5/0.6/0.9mm as per class 1 of BS 6360 and IEC 60228
Insulation Colour coded PVC T154 to BS 7878 or equivalent. LSZH option can be offered upon request
Twisted Pairs Insulated conductors are twisted into pairs with varying lay length to minimize crosstalk
Cabling Element Twisted Pairs/Triples/Quads
Cable Core Assembly There are two modes of construction: layer construction and unit construction. For layer construction, cables are laid up in concentric layers to form a compact and circular cable. For unit construction, the elements shall be pairs and shall be laid up as units or sub-units. Each unit shall consist of 20 pair
Core Wrapping Cable containing more than 12 wires has a polyester tape applied over the cable core prior to sheathing
Screen (optional) An aluminium polyester foil shield can be provided for fully enclosing the core with an overlap
Sheath PVC TM51 to BS 7878 or equivalent. Grey, White or Cream colours are standard. LSZH option can be offered upon request
Ripcord Nylon ripcord may be placed parallel to the cores to facilitate sheath removal
Drain Wire (optional) For screened cables, a solid tinned copper drain wire may be longitudinally laid to ensure electrical continuity of the screen

Electrical & Mechanical Properties

Nominal Conductor Diameter

mm

0.4

0.5

0.6

0.9

Conductor Size

mm2

0.126

0.196

0.28

0.636

Maximum Conductor Resistance @20°C

Ω/km

153

97.8

67.9

29.6

Minimum Insulation Resistance @500VDC@20°C

MΩ.km

50

50

50

50

Maximum Capacitance Unbalance pair-to-pair *

pF/500m

*200/300

500

300

300

Minimum Insulation Thickness

mm

0.15

0.15

0.15

0.25

Maximum Insulated Conductor Diameter

mm

0.85

0.95

1.05

1.6

* For 25, 50 & 100 pair 0.4mm conductor size

Mechanical and Thermal Properties

Temperature range during operation (fixed state): -30°C – +70°C

Temperature range during installation (mobile state): -20°C – +50°C

Minimum bending radius: 7.5 x Overall Diameter

Color Code

The pair colour scheme for these cables complies with IEC 189-2 & 189-3 given in the Colour Code Chart below, with the exception of the 2 pair cable, which is constructed as a quad and a colour scheme of Blue, Green, Orange and Brown respectively.

Make-up & Unit Identification Colours – 20 Pair Unit

Pair Size

20 Pairs

40 Pairs

80 Pairs

160 Pairs

320 Pairs

Number of Units

Center

1

4 x ½

1

4 x ½

1

1st Layer

 

 

6 x ½

6

5

2nd Layer

 

 

 

 

10

Colours of Unit Lappings

1

ORANGE

ORANGE

ORANGE

ORANGE

ORANGE

2

 

GREEN

ORANGE

GREEN

ORANGE

3

 

 

NATURAL

ORANGE

NATURAL

4

 

 

GREEN

NATURAL

NATURAL

5

 

 

 

NATURAL

NATURAL

6

 

 

 

NATURAL

GREEN

7

 

 

 

NATURAL

ORANGE

8

 

 

 

GREEN

NATURAL

9 – 15

 

 

 

 

NATURAL

16

 

 

 

 

GREEN

Note 1: ½ refers to sub-units of 10 Pairs.

Colour Scheme for Pairs & Triples

Cabling

Element

No.

a-wire

b-wire

Cabling

Element

No.

a-wire

b-wire

Cabling

Element

No.

a-wire

b-wire

1

WHITE

BLUE

41

WHITE

Orange

BLUE

81

WHITE

Brown

BLUE

2

WHITE

ORANGE

42

WHITE

Orange

ORANGE

82

WHITE

Brown

ORANGE

3

WHITE

GREEN

43

WHITE

Orange

GREEN

83

WHITE

Brown

GREEN

4

WHITE

BROWN

44

WHITE

Orange

BROWN

84

WHITE

Brown

BROWN

5

WHITE

GREY

45

WHITE

Orange

GREY

85

WHITE

Brown

GREY

6

RED

BLUE

46

ORANGE

Red

BLUE

86

RED

Brown

BLUE

7

RED

ORANGE

47

ORANGE

Red

ORANGE

87

RED

Brown

ORANGE

8

RED

GREEN

48

ORANGE

Red

GREEN

88

RED

Brown

GREEN

9

RED

BROWN

49

ORANGE

Red

BROWN

89

RED

Brown

BROWN

10

RED

GREY

50

ORANGE

Red

GREY

90

RED

Brown

GREY

11

BLACK

BLUE

51

ORANGE

Black

BLUE

91

BROWN

Black

BLUE

12

BLACK

ORANGE

52

ORANGE

Black

ORANGE

92

BROWN

Black

ORANGE

13

BLACK

GREEN

53

ORANGE

Black

GREEN

93

BROWN

Black

GREEN

14

BLACK

BROWN

54

ORANGE

Black

BROWN

94

BROWN

Black

BROWN

15

BLACK

GREY

55

ORANGE

Black

GREY

95

BROWN

Black

GREY

16

YELLOW

BLUE

56

YELLOW

Orange

BLUE

96

YELLOW

Brown

BLUE

17

YELLOW

ORANGE

57

YELLOW

Orange

ORANGE

97

YELLOW

Brown

ORANGE

18

YELLOW

GREEN

58

YELLOW

Orange

GREEN

98

YELLOW

Brown

GREEN

19

YELLOW

BROWN

59

YELLOW

Orange

BROWN

99

YELLOW

Brown

BROWN

20

YELLOW

GREY

60

YELLOW

Orange

GREY

100

YELLOW

Brown

GREY

21

WHITE

Blue

BLUE

61

WHITE

Green

BLUE

101

WHITE

Grey

BLUE

22

WHITE

Blue

ORANGE

62

WHITE

Green

ORANGE

102

WHITE

Grey

ORANGE

23

WHITE

Blue

GREEN

63

WHITE

Green

GREEN

103

WHITE

Grey

GREEN

24

WHITE

Blue

BROWN

64

WHITE-

Green

BROWN

104

WHITE

Grey

BROWN

25

WHITE

Blue

GREY

65

WHITE

Green

GREY

105

WHITE

Grey

GREY

26

RED

Blue

BLUE

66

GREEN

Red

BLUE

106

GREY

Red

BLUE

27

RED

Blue

ORANGE

67

GREEN

Red

ORANGE

107

GREY

Red

ORANGE

28

RED

Blue

GREEN

68

GREEN

Red

GREEN

108

GREY

Red

GREEN

29

RED

Blue

BROWN

69

GREEN

Red

BROWN

109

GREY

Red

BROWN

30

RED

Blue

GREY

70

GREEN

Red

GREY

110

GREY

Red

GREY

31

BLUE

Black

BLUE

71

GREEN

Black

BLUE

111

GREY

Black

BLUE

32

BLUE

Black

ORANGE

72

GREEN

Black

ORANGE

112

GREY

Black

ORANGE

33

BLUE

Black

GREEN

73

GREEN

Black

GREEN

113

GREY

Black

GREEN

34

BLUE

Black

BROWN

74

GREEN

Black

BROWN

114

GREY

Black

BROWN

35

BLUE

Black

GREY

75

GREEN

Black

GREY

115

GREY

Black

GREY

36

YELLOW

Blue

BLUE

76

YELLOW

Green

BLUE

116

YELLOW

Grey

BLUE

37

YELLOW

Blue

ORANGE

77

YELLOW

Green

ORANGE

117

YELLOW

Grey

ORANGE

38

YELLOW

Blue

GREEN

78

YELLOW

Green

GREEN

118

YELLOW

Grey

GREEN

39

YELLOW

Blue

BROWN

79

YELLOW

Green

BROWN

119

YELLOW

Grey

BROWN

40

YELLOW

Blue

GREY

80

YELLOW

Green

GREY

120

YELLOW

Grey

GREY

Note 1: In each triple there shall be a c-wire, coloured Turquoise.

Note 2: Uppercase letters indicate the base, solid colour of insulation, and the lower case indicates ink bands applied onto the base colour.

Dimensions And Weight

Cable Code

Number

of

Pairs

Make Up

Minimum Insulation

Thickness

mm

Minimum Sheath

Thickness

mm

Maximum Overall

Diameter

mm

Nominal

Weight

kg/km

0.4mm Conductor, 0.85mm Insulated Wire-Pair Wires

UE-TP1293-YY-1P04

1

Layer

0.15

0.4

3.3

10

UE-TP1293-YY-3P04

3

Layer

0.15

0.5

5.3

15

UE-TP1293-YY-6P04

6

Layer

0.15

0.6

6.8

37

UE-TP1293-YY-10P04

10

Layer

0.15

0.6

8.3

54

UE-TP1293-YY-12P04

12

Layer

0.15

0.7

8.9

61

UE-TP1293-YY-16P04

16

Layer

0.15

0.7

9.8

80

UE-TP1293-YY-20P04

20

Layer

0.15

0.7

10.4

95

UE-TP1293-YY-25P04

25

Layer

0.15

0.8

11.1

115

UE-TP1293-YY-40P04

40

Layer

0.15

0.9

13.8

200

UE-TP1293-YY-50P04

50

Layer

0.15

0.9

14.1

225

UE-TP1293-YY-60P04

60

Layer

0.15

1.0

15.8

245

UE-TP1293-YY-72P04

72

Layer

0.15

1.1

17.3

285

UE-TP1293-YY-100P04

100

Layer

0.15

1.2

20.1

415

0.5mm Conductor, 0.95mm Insulated Wire-Pair Wires

UE-TP1293-YY-1P05

1

Layer

0.15

0.4

3.3

12

UE-TP1293-YY-2P05

2

Layer

0.15

0.4

4.0

25

UE-TP1293-YY-3P05

3

Layer

0.15

0.5

5.3

30

UE-TP1293-YY-4P05

4

Layer

0.15

0.5

5.8

40

UE-TP1293-YY-6P05

6

Layer

0.15

0.6

6.8

50

UE-TP1293-YY-8P05

8

Layer

0.15

0.6

7.6

65

UE-TP1293-YY-10P05

10

Layer

0.15

0.6

8.3

75

UE-TP1293-YY-12P05

12

Layer

0.15

0.7

9.1

98

UE-TP1293-YY-15P05

15

Layer

0.15

0.7

9.8

110

UE-TP1293-YY-16P05

16

Layer

0.15

0.7

10.0

115

UE-TP1293-YY-20P05

20

Layer

0.15

0.7

10.7

140

UE-TP1293-YY-20P05U

20

Unit

0.15

0.7

10.7

141

UE-TP1293-YY-(20+1)P05

20+1

Layer

0.15

0.7

10.7

146

UE-TP1293-YY-24P05

24

Layer

0.15

0.8

11.3

160

UE-TP1293-YY-25P05

25

Layer

0.15

0.8

11.4

165

UE-TP1293-YY-28P05

28

Layer

0.15

0.8

11.5

180

UE-TP1293-YY-30P05

30

Layer

0.15

0.8

12.2

190

UE-TP1293-YY-40P05

40

Layer

0.15

0.9

14.2

250

UE-TP1293-YY-42P05

42

Layer

0.15

1.0

14.5

260

UE-TP1293-YY-50P05

50

Layer

0.15

1.0

15.7

320

UE-TP1293-YY-53P05

53

Layer

0.15

1.0

15.9

330

UE-TP1293-YY-60P05

60

Layer

0.15

1.0

16.3

380

UE-TP1293-YY-75P05

75

Layer

0.15

1.1

17.8

440

UE-TP1293-YY-80P05

80

Layer

0.15

1.2

21.8

500

UE-TP1293-YY-80P05U

80

Unit

0.15

1.2

21.8

500

UE-TP1293-YY-100P05

100

Layer

0.15

1.4

22.6

635

UE-TP1293-YY-120P05

120

Layer

0.15

1.5

25.2

770

UE-TP1293-YY-160P05U

160

Unit

0.15

1.7

29.8

1175

UE-TP1293-YY-320P05U

320

Unit

0.15

2.2

39.1

2255

0.6mm Conductor, 1.05mm Insulated Wire-Pair Wires

UE-TP1293-YY-3P06

3

Layer

0.15

0.5

5.3

40

UE-TP1293-YY-6P06

6

Layer

0.15

0.6

7.1

66

UE-TP1293-YY-10P06

10

Layer

0.15

0.7

8.9

99

UE-TP1293-YY-20P06

20

Layer

0.15

0.8

11.2

193

UE-TP1293-YY-40P06

40

Layer

0.15

1.0

15.5

350

UE-TP1293-YY-50P06

50

Layer

0.15

1.1

16.5

434

UE-TP1293-YY-60P06

60

Layer

0.15

1.1

18.0

510

UE-TP1293-YY-80P06

80

Layer

0.15

1.3

22.0

700

UE-TP1293-YY-100P06

100

Layer

0.15

1.5

24.6

810

0.9mm Conductor, 1.6mm Insulated Wire-Pair Wires

UE-TP1293-YY-1C09

1 Wire

N/A

0.25

0.4

3.0

25

UE-TP1293-YY-2P09

2

Layer

0.25

0.5

4.5

50

UE-TP1293-YY-6P09

6

Layer

0.25

0.6

7.6

100

UE-TP1293-YY-12P09

12

Layer

0.25

0.8

10.1

225

UE-TP1293-YY-20P09

20

Layer

0.25

0.9

12.7

322

UE-TP1293-YY-24P09

24

Layer

0.25

0.9

12.9

370

 

Cable Code

Number

of

Pairs

Make Up

Minimum Insulation

Thickness

mm

Minimum Sheath

Thickness

mm

Maximum Overall

Diameter

mm

Nominal

Weight

kg/km

0.4mm Conductor, 0.85mm Insulated Wire-Triple Wires

UE-TP1293-YY-6T04

6

Layer

0.15

0.6

7.9

50

UE-TP1293-YY-10T04

10

Layer

0.15

0.7

9.6

80

UE-TP1293-YY-20T04

20

Layer

0.15

0.8

11.8

145

0.5mm Conductor, 0.95mm Insulated Wire-Triple Wires

UE-TP1293-YY-1T05

1

Layer

0.15

0.4

3.5

20

UE-TP1293-YY-10T05

10

Layer

0.15

0.7

9.8

115

UE-TP1293-YY-20T05

20

Layer

0.15

0.8

12.2

190

UE-TP1293-YY-(20+1)T05

20+1

Layer

0.15

0.8

12.2

205

UE-TP1293-YY-25T05

25

Layer

0.15

0.9

12.9

250

UE-TP1293-YY-35T05

35

Layer

0.15

0.9

13.4

325

UE-TP1293-YY-40T05

40

Layer

0.15

1.0

16.3

380

UE-TP1293-YY-46T05

46

Layer

0.15

1.1

17.2

430

UE-TP1293-YY-50T05

50

Layer

0.15

1.1

17.8

505

UE-TP1293-YY-100T05

100

Layer

0.15

1.7

29.0

950

0.6mm Conductor, 1.05mm Insulated Wire-Triple Wires

UE-TP1293-YY-1T06

1

Layer

0.15

0.4

3.7

27

UE-TP1293-YY-10T06

10

Layer

0.15

0.8

10.1

167

UE-TP1293-YY-20T06

20

Layer

0.15

0.9

13.4

270

UE-TP1293-YY-25T06

25

Layer

0.15

1.0

15.0

360

UE-TP1293-YY-40T06

40

Layer

0.15

1.1

18.0

530

UE-TP1293-YY-46T06

46

Layer

0.15

1.2

19.3

600

UE-TP1293-YY-50T06

50

Layer

0.15

1.2

19.3

700

 

Cable Code

Number

of

Pairs

Make Up

Minimum Insulation

Thickness

mm

Minimum Sheath

Thickness

mm

Maximum Overall

Diameter

mm

Nominal

Weight

kg/km

0.4mm Conductor, 0.85mm Insulated Wire–Pair & Triple Wires

UE-TP1293-YY-10P10T04

10

Layer

0.15

0.8

11.1

115

0.5mm Conductor, 0.95mm Insulated Wire-Pair & Triple Wires

UE-TP1293-YY-10P10T05

10

Layer

0.15

0.8

11.4

165

UE-TP1293-YY-20P10T05

20

Layer

0.15

1.0

15.7

320

UE-TP1293-YY-25P10T05

25

Layer

0.15

1.1

16.7

410

UE-TP1293-YY-50P10T05

50

Layer

0.15

1.6

27.2

950

0.6mm Conductor, 1.05mm Insulated Wire-Pair & Triple Wires

UE-TP1293-YY-10P10T06

10

Layer

0.15

0.9

12.9

230

UE-TP1293-YY-20P10T06

20

Layer

0.15

1.1

16.5

430

UE-TP1293-YY-25P10T06

25

Layer

0.15

1.2

18.5

520